Developing medical devices or health care components? Here’s five good material options to consider.
PEEK, PEI (Ultem) and PPSU (Radel). Attributes: High temperature resistance, creep resistance and works well for applications that require sterilization.
Polycarbonates (Makrolon and LEXAN HP1). Attributes: Good clarity with clear and translucent applications, good impact resistant, and durability.
Medical-grade liquid silicone rubber (QP1-250). Attributes: Thermal, electrical and chemical resistance, biocompatibility, and is suitable for skin contact.
Titanium (Ti 6-4). Attributes: Lightweight, temperature and corrosion resistant 3D printed metal used with direct metal laser sintering (DMLS) process to produce fully functional medical components.
WaterShed XC 11122.
WaterShed XC 11122. Attributes: ABS-like material used to 3D print clear microfluidic parts with sterolithography (SL) process. Resistance to water and humidity, and good for lens and flow-visualization models.
For more information on materials, check out our complete selection at protolabs.com, and to learn more about using rapid manufacturing to develop health care and medical products, read our white paper: Prototyping and Low-Volume Production for Medical Applications.
The automotive and medical industries are on display this week at a couple of high-profile trade shows:
We’ll be at SAE World Congress running today through Thursday at the COBO Center in Detroit. Find us at booth #1335 to talk with a customer service engineer about how quick-turn 3D printing, machining and injection molding are well-suited for automotive prototyping.
In Boston, we’ll be talking device development and prototyping in booth #304 at BIOMEDevice, taking place at the Boston Convention Center tomorrow and Thursday. Get a free Expo Hall pass with code: invite.
Tony Holtz, Tech Specialist.
You’re invited to join Proto Labs’ live webinar presentation on rapid manufacturing. The free webinar will be hosted by our technical specialist Tony Holtz and last around 45 minutes with a Q+A to follow.
You’ll hear about the different industrial 3D printing, CNC machining and injection molding processes at Proto Labs, and learn which one is best suited for your next project, based on the project’s material requirements, quantities and lead times.
TITLE: Choosing the Right Rapid Manufacturing Method for Plastic Parts
DATE: Thursday, April 21 at 1 p.m. CDT
Unable to attend? Register anyway and we’ll email you the recording afterward!
The left image illustrates resulting corner radii from milling. Consider adding reliefs to sharp corners (right image) to improve fit.
Machining gets a bit more complex every year, and as a result, it can be challenging to keep pace with the do’s and don’ts of part design. But lowering the cost of machined parts while improving functionality can still be achieved by a few relatively simple adjustments to your part design or material selection.
Small tool diameters add machining time so consider removing text or logos from machined prototypes.
This month’s tip discusses:
- Machining corner holes
- Deburring edges
- Avoiding unnecessary text
- Keeping an eye on thin features
- Reducing part complexity
- Selecting material alternatives
READ FULL DESIGN TIP.