Happy Holidays from Proto Labs

As 2015 comes to an end, here’s to beautiful holiday gatherings and ugly holiday sweaters: Happy Holidays!

From all of us at Proto Labs in the United States, the United Kingdom, France, Italy, Germany, Finland and Japan, we wish you a productive and profitable 2016!

A group of employees at Proto Labs’ headquarters in Maple Plain, Minnesota recently gathered to show off a variety of ugly sweaters to ring in the holiday season.

 

Proto Labs Foundation Supports STEM, Other Causes

’Tis the season of giving, and, at this time of year, we’re delighted to show how our employees’ generosity, through the Proto Labs Foundation, has supported the foundation’s targeted focus — science, technology, engineering and math (STEM) education — and other charitable causes.

So far in 2015, thanks to the foundation’s Big Giving program, employee monetary and volunteer contributions, and the accompanying matching funds the foundation provides, more than $186,000 has been contributed to a variety of charitable organizations in Minnesota and North Carolina (for now, the foundation is available to U.S. employees of Proto Labs).

The Reve Academy in Minneapolis is one of several programs that receives funds from the Proto Labs Foundation.

The financial support is provided to nonprofit organizations that Proto Labs employees are passionate about, and through the Big Giving program for programs and initiatives that support STEM education. Large grants have included: Breakthrough Twin Cities, Code Savvy, Reve Academy, Minneapolis Community and Technical College Foundation, St. Catherine’s University, Hiawatha Academies, YWCA, High Tech Kids, Christo Rey Jesuit High School and Genesys Works.

Because the manufacturing industry needs future generations of diverse engineers and scientists, Proto Labs supports these educational programs to help bolster STEM interest and talent among youth.

In addition, we recognize the disparities in achievement between white students and students of color, and between low-income and higher-income students in measures of proficiency in STEM academic disciplines. The overall goal is that our large grants to organizations focus on transforming students’ interest in STEM fields and will provide those students with the resources and opportunities that will help foster and support this interest.

Beyond the STEM focus, employees are invited to contribute to charitable organizations through the foundation’s Good Ideas program and volunteering. The Proto Labs Foundation matches monetary and volunteer time investments to augment this giving. The foundation has organized structured opportunities to give back as well — earlier this fall, employees participated in helping build a Habitat for Humanity house.

Since 2014, the Proto Labs Foundation has provided nearly $350,000 in large grants to STEM-related education programs, and more than $450,000 overall.

NEW JOURNAL: Pitting Manufacturing Processes Against One Another

In the cover story of our current issue of the Proto Labs Journal, we pit manufacturing processes against one another.

As you know, the manufacturing industry is peppered with prototyping and production processes that share some common attributes, but also some notable differences. Our manufacturing “bouts” explore how several of these processes — big and small — compare. The fight card includes:

  • Magnesium Injection Molding vs. Magnesium Die Casting
  • Stereolithography vs. Fused Deposition Modeling
  • Direct Metal Laser Sintering vs. CNC Machining vs. Metal Injection Molding

Beyond our cover story, read about Sean Doan, a long-time Proto Labs employee who is the go-to person in our R & D division; the latest in innovation and advanced technology we’ve mined from the Internet; and new service offerings at Proto Labs.

Read the full Journal now.

‭Design Essentials for Injection Molding

A good rule of thumb is to apply 1 degree of draft per 1 inch of cavity depth.

‭There are multiple paths to injection molding. Some parts are first prototyped through 3D
‭printing where moldability considerations are of limited concern. Others take a more
‭traditional machining route that allows for iterative testing in engineering-grade materials
‭similar to that of molding. And many simply jump right to injection molding.

‭Before production begins, there are important design considerations that will improve the
‭moldability of the parts, and ultimately, reduce the chance of production hiccups,
‭cosmetic defects and other issues.

In this month’s design tip, we walk through these key design elements:

  • ‭Draft and radii
  • ‭Wall thickness
  • ‭Coring out and ribbing
  • Ramps and gussets
  • ‭Undercuts
  • Gating and ejection

Read the full design tip here.

Autodesk University Includes Launch of $100-million Investment Fund

If you didn’t attend Autodesk University this week in Las Vegas, here is one big item you missed. Autodesk announced the launch of Forge, a $100-million investment fund to support the creation of a cloud-based platform that will connect design and manufacturing ecosystems in an effort to help developers bring new ideas to market faster and more often. We at Proto Labs are excited to be one of Forge’s inaugural partners in this effort.

As a result, Autodesk Fusion 360 users now have seamless access to our design for manufacturing analysis and web-based, interactive quoting right from Fusion 360 CAD program. “We are excited to bring this seamless quoting and ordering process to the Fusion 360 users and look forward to continued collaboration with Autodesk on the Forge platform,” said Rob Bodor, Proto Labs’ Vice President and General Manager, Americas.

Meanwhile, in the exhibitors’ area at Autodesk’s annual event, Proto Labs representatives talked with a variety of attendees, including electrical, civil and mechanical engineers and various educators (below).

Read more about the Forge initiative here.