Is weight a concern in your product’s design or functionality? If so, there are a number of ways we can help you reduce component weight by looking at material selection and the method(s) of manufacturing used to produce the parts. You might even save some production dollars.
As you probably know, weight reduction is extremely valuable in every industry but more so in automotive, aerospace and electronics industries. The carbon footprint that vehicles of all sizes leave behind is being closely regulated by CAFE Standards — a reduction of 110 lbs., for example, can improve fuel efficiency by 2 percent. With increasingly more electronics becoming mobile, product needs to become lighter while providing the same performance, or improved performance, as their predecessors. Once-heavy laptops or cellphones would not be in their current lightweight, mobile state without advanced materials and technology advancements.
Magnesium offers a weight reduction of 65 percent over steel and 25 percent over aluminum, which seems pretty huge — and it is. This is large reason why automotive and aerospace industries are beginning to introduce magnesium into assemblies. Besides reducing weight, magnesium is non-magnetic, electrically and thermally conductivity, and offers EMI/RFI shielding.
You can either have magnesium parts CNC machined or injection molded at Proto Labs to cover all of your prototyping and low-volume production needs — 1 to 5,000+ parts in 15 days or less.