LSR Molding Gets Medical-Grade Silicone, Increases Size Envelope

The medical industry continues to grow and change, and Proto Labs is working to stay ahead of the curve with our capabilities by making some significant enhancements to our Liquid Silicone Rubber (LSR) molding process. The most recent updates include the addition of medical-grade QP1-250 LSR to our material options and the ability to produce larger LSR parts. Continue reading

New Low-Alloy Steel Options Added to Metal Injection Molding Process

We’ve added three new low-alloy steel materials to our metal injection molding process. The materials include two nickel steel materials (Catamold FN02 and FN0205) and a chrome-moly material (Catamold 42CrMo4) that is the MIM equivalent of 4140 steel.
The new low-alloy steel materials creates strong wear-resistant metal parts when heat-treated and has the ability to be coated in post-processing for further protection.
Read the full press release here. Continue reading

New 3D Printing Tech Brief Available

Additive manufacturing — aka 3D printing — has an important place in product development alongside CNC machining and injection molding. At Proto Labs, customers have the option to print their products with several different plastic and metal materials through various additive technologies. Continue reading

DMLS lugs help build the ultimate urban utility bike

San Francisco is an ideal backdrop for a bike culture to thrive. Its temperatures remain consistently mild year-round, and its landscape seamlessly blends hills, streets and shoreline. Bicyclists commute to work, run errands, transport groceries (and their kids), and climb rugged bike paths to Bay Area overlooks. And that’s just a Monday.This fusion of task- and recreationally minded biking activities amidst the natural and man-made architecture of San Francisco was the inspiration behind Huge Design’s recent entry into Oregon Manifest’s Bike Design Project. Along with the California-based design firm, organizers of the national competition asked teams from Chicago, Portland, Seattle and New York to create an urban bike that most represented their city. Teams included both a design firm and frame builder — the San Francisco team being composed of Huge Design, bicycle fabricator Forty One Thirty Cycle Works and engineering partner PCH Lime Lab.

Magnesium: The Lightweight Contender for Modern Parts

Sample Magnesium partLong ago in a galaxy not far from here, fuel was cheap. Vehicles were large and not particularly efficient. Devices were heavy and tended to stay in one place, and iron was king. That was then; today, all that has changed. Energy is costly, vehicles are smaller and lighter, our devices travel with us in pockets or purses, and iron is something you pump for exercise. To meet our ever-growing demands for economy and portability, we have been steadily replacing iron with aluminum and plastic, and increasingly with magnesium.
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