Rapid injection molding is regularly used for prototyping and low-volume production during product development, and bridge tooling before large-scale production begins, but it’s also often used after a product is launched. Here are three ways to use rapid manufacturing once a product enters the market:
1. Supply Chain Emergencies
- Minimize down time and reduce the risk of stock-outs when your production tool is down or being repaired.
- Mitigate the risk of domestic and global shipping delays by having a reliable, on-demand supplier of low-volume parts.
- Be prepared to meet an unplanned spike in demand without going on back-order.
2. On-demand Production
- Order exact part quantities when you need them to avoid excess inventory.
- Parts are shipped within 15 days or less to eliminate downtime.
3. End-of-Life Planning
- Leverage low-volume aluminum tooling to place on-demand orders during product life cycle decline.
- Mitigate the risk of inventory write-offs by ordering parts in lower quantities.
Click to enlarge product life cycle infographic:
Developing medical devices or health care components? Here’s five good material options to consider.
PEEK, PEI (Ultem) and PPSU (Radel). Attributes: High temperature resistance, creep resistance and works well for applications that require sterilization.
Polycarbonates (Makrolon and LEXAN HP1). Attributes: Good clarity with clear and translucent applications, good impact resistant, and durability.
Medical-grade liquid silicone rubber (QP1-250). Attributes: Thermal, electrical and chemical resistance, biocompatibility, and is suitable for skin contact.
Titanium (Ti 6-4). Attributes: Lightweight, temperature and corrosion resistant 3D printed metal used with direct metal laser sintering (DMLS) process to produce fully functional medical components.
WaterShed XC 11122.
WaterShed XC 11122. Attributes: ABS-like material used to 3D print clear microfluidic parts with sterolithography (SL) process. Resistance to water and humidity, and good for lens and flow-visualization models.
For more information on materials, check out our complete selection at protolabs.com, and to learn more about using rapid manufacturing to develop health care and medical products, read our white paper: Prototyping and Low-Volume Production for Medical Applications.
Companies in automotive, aerospace, med tech, lighting and a range of other industries are using digital manufacturers for their prototyping and low-volume production supply partners.
Here are five reasons why:
Speed to Market
Depending on the supplier you use, you should be able to get short turnaround times that support multiple design iterations, which is crucial in those early, prototyping stages of a product’s development.
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Automated Quoting Systems
Partner with a manufacturer that offers a helpful quoting system. Our interactive quoting system at Proto Labs provides free, automated design for manufacturability (DFM) analysis, typically in an hour or two. Miguel Perez, a designer with Lockheed Martin, recently commented on our DFM feedback: “The auto-quoting system is amazing. Within a day, you get an answer as to whether you can make the part, whether you need to make changes, etc.” Continue reading
Disneyland is not the only venue making magic this week in Anaheim. The city’s mammoth convention center is hosting six “co-located” expos — ATX West, Electronics West, MD&M West, Pacific Design & Manufacturing, PLASTEC West and WestPack, which is attracting a global collection of product designers, engineers, software developers, inventors and entrepreneurs.
A banner outside the Anaheim Convention Center.
Here’s what is being discussed in nearby convention-center hotel lobbies after day one of the show on Tuesday. The event continues through Thursday. Continue reading
As you add to your calendar the various trade shows you’ll be attending in 2016, we offer you this list of a half-dozen quick tips for making the most of those shows.
Check your email; free is good. For many trade shows, you can get a free exhibit hall or expo pass from various companies exhibiting at the show. Watch for emails ahead of the shows with promo codes for these passes from vendors. (See Proto Labs’ code list below).
Proto Labs’ industry specialist, Jeff Schipper, discusses rapid manufacturing at LightFair 2015.
Plan ahead. For large trade shows, look at the event’s website ahead of time to scope out the show’s floor plan, check the exhibitor list and review specific program-track lineups. Some shows are massive, so this advance prep will make your time at these shows more efficient and productive. Continue reading