Bounce Imaging Develops Tactical Ball for First Responders with Rapid Manufacturing

Simply tossing a ball can make dangerous places safer for police, firefighters and other first responders — if that ball is the Explorer, a smartphone-enabled camera tucked inside a baseball-sized shell, developed by a Boston startup, Bounce Imaging.

Once the patented ball is rolled around a corner or down a darkened corridor, its six-eyed camera snaps images every half second in every direction until the ball comes to a stop. An image-processing algorithm in Bounce Imaging’s app assembles the images into a panoramic view for display on a mobile Android or iOS device.

Law enforcement can roll the tactical ball into unknown places to stream to live feedback.

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An Inside Look at Advanced 3D Printing

We’ve watched a design move from 3D CAD model to final part. We’ve stepped inside high-speed CNC machine. And we’ve looked at how injection molding can produce quick-turn plastic, metal and liquid silicone rubber parts. We’re closing our video series with topic of many manufacturing conversations as of late: 3D printing.

Additive manufacturing (aka 3D printing) is increasingly being used to rapidly build prototypes and even functional, end-use parts. Proto Labs employs three advanced additive processes: stereolithography (SL), selective laser sintering (SLS) and direct metal laser sintering (DMLS). Check out our short video to see how additive manufacturing at Proto Labs can help on your next project.

Trailblazing the World of Digital Manufacturing — As Seen on FOX Business’ ‘After the Bell’

Earlier this week, our CEO, Vicki Holt, appeared on Fox Business’ “After the Bell.” She explained how Proto Labs’ digital manufacturing capabilities — from advanced 3D printing to quick-turn CNC machining to rapid injection molding — have enabled product developers and design engineers to iterate faster than ever, bringing products to market at an unprecedented speed. If you missed the live broadcast, check out the clip:


Video courtesy of FOX Business: “After the Bell.” Continue reading

Why DMLS is a Reliable Additive Alternative for Complex Metal Parts

Additive manufacturing in DMLS

The rise of direct metal laser sintering (DMLS) has opened up a new world of 3D-printed metal prototypes and production parts. DMLS fuses metal powder into thousands of thin layers, making it particularly well-suited for highly complex metal parts that are unable to be machined and multi-part assemblies that can be reduced into a single piece.

The advanced additive process complements high-speed CNC machining, by producing fully dense end-use parts built in a range of metals like aluminum, stainless steel, titanium, cobalt chrome and Inconel. Our latest design tip explains the DMLS process, its benefits and provides some design advice on how to build better parts for DMLS

Q & A with Proto Labs’ Rob Bodor in Electronic Design

Rob Bodor, Proto Labs’ VP and GM, Americas

*Excerpt courtesy of Bill Wong and Electronic Design

Turning an idea into a product is more than just hacking some hardware and software together. It’s easier to develop a prototype with 3D printers, but many other techniques and methodologies are more appropriate for some applications. Likewise, turning from a prototype to production can be a challenge.

Along those lines, Proto Labs offers a range of production and design services, and maintains extensive production facilities to deliver any number of parts for a given design. I spoke with Rob Bodor about some of Proto Labs’ services and what they bring to the table.

Wong: How did Proto Labs get started, and what kind of services does it offer today?

Bodor: Proto Labs was founded as the ProtoMold Company by Larry Lukis in 1999, a self-professed computer geek and entrepreneur. Previously, Larry was the founder of a successful company that sought to design a better printer. He was frustrated by the time, cost, and manual labor involved in getting injection-molded parts, so he decided to develop software that automated the injection molding processes he needed to create his prototypes.

Read the complete article at Electronic Design.