CASE STUDY: Robots Do Battle on ABC with Help from Proto Labs

Network television may seem an unlikely source for manufacturing innovation, but don’t say that to the designers of the robots competing in season two of ABC-TV’s BattleBots (a 10-episode run starts Thursday, June 23).

The Ringmaster (left) in action on ABC-TV’s BattleBots.
Photo Courtesy: ABC-TV

Two competitors in the show turned to Proto Labs recently for prototyping and end-use parts for their warrior robots.

California-based freelance product designer Hal Rucker created The Ringmaster robot, using Proto Labs’ 3D printing for plastic prototypes and production parts, and CNC machining for magnesium end-use parts.

Independent product developer Christian Carlberg, also of California, and his 13-year-old daughter Carissa, designed The Overdrive robot using Proto Labs’ CNC machining to fabricate two sets of parts for Overdrive’s weapon pulley system.

Overdrive’s designers looked to Proto Labs for help with parts for the weapon pulley system.
Photo Courtesy: Christian Carlberg

And who ultimately claimed victory in this clash of the robot titans? BattleBot designers were sworn to secrecy, so we’ll just have to tune in to see who won.