2015 Manufacturing Trends

Last year was pretty big for the American manufacturing industry. Milestones both big and small made headlines: the White House hosted a Maker Faire; scientists achieved firsts in 3D printing technology by printing living human tissue and printing in zero gravity; President Obama announced his commitment to supporting American manufacturing through the creation of research hubs in key U.S. cities; a resurgent labor market has continued to fuel an “onshoring” trend with manufacturing jobs returning stateside; we figured out how to 3D print pizza, chocolate and sugary treats.

3D-printed chocolate confections are a real thing. Photo by Choc Edge.

As important as all of the strides made in the U.S. manufacturing space were in 2014, we’re most excited about what might be around the corner. We’re confident this is only the beginning of an exciting new era in our industry. Here are a few trends we’re keeping an eye out for this year: Continue reading

Magnesium: The Lightweight Contender for Modern Parts

Sample Magnesium partLong ago in a galaxy not far from here, fuel was cheap. Vehicles were large and not particularly efficient. Devices were heavy and tended to stay in one place, and iron was king. That was then; today, all that has changed. Energy is costly, vehicles are smaller and lighter, our devices travel with us in pockets or purses, and iron is something you pump for exercise. To meet our ever-growing demands for economy and portability, we have been steadily replacing iron with aluminum and plastic, and increasingly with magnesium.
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Medical Device Prototyping With A Manufacturing Hand From Proto Labs

Modern science has allowed surgeons to fix the human body amazingly fast, yet leave behind only small traces that repairs were performed. One of the more commonly used methods to achieve this is by a minimally invasive technique called laparoscopic surgery, where small incisions are made into a patient’s skin, a laparoscope is inserted to provide a magnified view of the patient’s organs, the procedure is performed, and the incision is closed by stitching or surgical staples. You can have your gallbladder removed before breakfast and be binge-watching Netflix from the comfort of your couch by dinner.

Typically, the small openings created during laparoscopic surgery are closed in one of two ways: manually stitching subcutaneously (beneath the skin) with a bio-absorbable, thread-like material and a curved needle that moves from one side of the hole to the other to close it tight, or with a surgical stapler that inserts metal staples into the skin to close the wound. The first technique is more time consuming, but leaves less surgical evidence. The latter method is faster, but can cause scarring and infection. Chuck Rogers, Ph.D., and Kenneth Danielson, M.D. of Massachusetts-based Opus KSD are nearing the launch of a device that combines the best of both worlds: the ease of a stapler with proprietary bio-absorbable subcutaneous fasteners. Continue reading