Honey, I Shrunk the Pyramids: Met Museum, Proto Labs Create Model of Ancient Egypt

For the Metropolitan Museum of Art’s exhibition, “Ancient Egypt Transformed: The Middle Kingdom,” on view at the New York museum through Jan. 24, 2016, exhibit planners decided to reconstruct the pyramid complex of King Senwosret III in both a virtual and physical model.

The scale model of the pyramid site is displayed in the Metropolitan Museum of Art’s galleries.

The physical 1:150-scaled model of the site is based on a 3D virtual model that was produced first, and modeled after 3D-printed prototype parts that were created by Proto Labs. For perspective, the main pyramid of the original complex was more than 206-ft.high. In the scaled model, it is 1.5 feet. The creation of the model, which is intended to bring this important Middle Kingdom era to life for visitors to the exhibition, involved a process that was an intriguing blend of traditional and digital methods. This process included traditional sculpting, model-making, mold-making, casting, carpentry and faux painting, plus digital methods of fabrication, specifically 3D printing. The additive manufacturing process by Proto Labs served as the Met’s prototyping phase that helped replicate the unique parts of the model. Continue reading

EYE ON INNOVATION: Droning Out the Hype at Annual CES

A sandy oasis amid the CES chaos. Photo: Wired.

The 2016 International CES, the annual consumer electronics show in Las Vegas this week, featured its usual giant exhibit hall (2.4 million square feet), a drone rodeo in the nearby Las Vegas desert, Hollywood stars, celebrity chefs, various booze-related ice sculptures, beach volleyball inside the exhibit hall (complete with sand), pro athletes, security dogs that were not to be petted and, oh yeah, product launches from innovative start-ups to icons of the corporate world.

Though some would say the event itself has become a bit overdone — the New York Times calls it “a noisy parade of puffed-up announcements” — the show usually offers a few items worth noting.

USA Today liked several items:

The compact 360fly camera easily captures spherical video. Photo: 360fly.com.

  • The 360fly camera, a baseball-sized, one-lens camera, which takes spherical videos. It doesn’t require complicated editing, and is available for $399.99 at Best Buy.
  • The Parrot Bebop 2, seen flying at the drone rodeo, is an affordable $550 drone that can be operated by a smartphone.
  • A steering wheel attachment for your car that helps curb distracted driving, developed by 20-year-old Tristan Evarts, who says, “Technology can be part of the problem, and part of the solution.” Continue reading

Happy Holidays from Proto Labs

As 2015 comes to an end, here’s to beautiful holiday gatherings and ugly holiday sweaters: Happy Holidays!

From all of us at Proto Labs in the United States, the United Kingdom, France, Italy, Germany, Finland and Japan, we wish you a productive and profitable 2016!

A group of employees at Proto Labs’ headquarters in Maple Plain, Minnesota recently gathered to show off a variety of ugly sweaters to ring in the holiday season.


EYE ON INNOVATION: New Balance Steps Up With 3D-Printed Customized Soles

We’ve blogged about sneaker technology in the past, highlighting Converse’s new Chuck II shoe.

Photo: New Balance

Now New Balance is stepping up with a new concept for a shoe that uses 3D-printed midsoles customized to an individual’s stride.

As Wired recently reported, most running shoes have midsoles that are resilient but are typically just a uniform piece of rubber foam. This foam doesn’t really account for the fact that every person’s foot impacts the ground differently, such as mid-strike runners or those who land on their heels first, etc. Researchers at New Balance are looking to make a midsole that’s “both resilient and smart.”

Photo: New Balance

The shoe company is working with Boston-based design studio Nervous System to create a 3D-printed midsole that can be customized based on an individual’s stride. Wired: “The goal is to extend customization beyond aesthetics, creating a shoe designed with biomechanical data that gives its wearer an optimized running experience.”

This 3D-printed footwear appears to be a trend. Companies such as Nike, Adidas and Jimmy Choo are increasingly exploring the applications of additive manufacturing in their design processes, creating everything from 3D-printed football cleats to 3D-printed haute couture shoes.

New Balance’s 3D-printed midsoles are “squishy,” lightweight and strong, and made of DuraForm Flex TPU, a proprietary elastomer.

Still early in the process, it is unclear if customized soles will actually improve the running experience, and help with elements such as reducing injuries, speeding recovery and enhancing overall endurance.

Eye on Innovation is a weekly look at new technology, products and scientific advancements that we’ve mined from crowdsourcing sites and other corners of the Internet.

EYE ON INNOVATION: ‘Attack’ of the Drones to Prompt Regulations

The buzz on drones is getting louder.

More than 700,000 drones are expected to be sold nationwide in 2015, according to the Consumer Electronics Association. Drones are a hot holiday gift item this year. Nearly 400 drone-related products and projects are currently listed in active crowdfunding campaigns at Kickstarter.com and Indiegogo.com.

Photo: Madpac.nl

Even the winner of the most recent Proto Labs Cool Idea! Award was a drone — the ultraportable Sprite, made by Ascent AeroSystems.

Hovering over all of this drone proliferation, inevitably, are potential regulations. In November, the New York Times reported that the Federal Aviation Administration released a list of recommendations for how to better monitor recreational use of the machines. Under the proposal, most drone owners would have to register their drones with the federal government, which would place the information in a national database, the first such requirements. New York Times: “The recommendations, from a task force created by the agency, would be the biggest step yet by the government to deal with the proliferation of recreational drones, which are usually used for harmless purposes but have also been tools for mischief and serious wrongdoing, and pose a risk to airborne jets.” Continue reading