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Injection Molding Services for Custom Parts

Custom injection molding for plastic prototypes and on-demand production parts in as fast as 1 day. Request an injection molding quote today. 

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Certifications ISO 9001: 2015 | ITAR Registered | Critical to Quality Inspection

Injection Molding Processes

Make the move from prototyping to on-demand manufacturing for affordable, high-quality molded parts within days. Better yet, your prototyping tool is free once you shift to an on-demand manufacturing tool. Working with a single supplier that provides free design consultation services also massively speeds up the manufacturing process, allowing for greater supply chain flexibility, more consistent parts, and making qualification a breeze.

 

Plastic Injection Molding

black plastic part

Plastic injection molding is a manufacturing process where resin in a barrel is heated to a molten state, then shot into a mold to form a final production-grade thermoplastic part.

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Liquid Silicone Rubber Molding

silicone rubber part

Liquid silicone rubber molding is a thermoset process that mixes a two-component compound together, which is then heat cured in the mold with a platinum catalyst to produce a final part.

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Overmolding & Insert Molding

overmolded plastic part

Overmolding and insert molding are two-part injection molding processes where one material is overlaid onto a second substrate part or metal insert to create a single component.

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Injection Molding Materials

We have wide selection of more than 100 thermoplastic and thermoset materials. And if you're looking for alternative material options, check out our guide to resin substitutes for ABS, PC, PP, and other commonly molded plastics.

Thermoplastics

 

Thermosets

  • Standard silicone (30, 40, 50, 60, and 70 durometers)
  • Medical-grade silicone
  • Optical-grade silicone
  • Fluorosilicone (fuel and oil resistant)



red injection molded part
definitive guide cover

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Definitive Guide to Injection Molding

This complete reference guide walks you through everything from quoting, design analysis, and shipment to best practices that ensure your model is optimized for molding.


Why Choose Us for Custom Injection Molding?

Unmatched Lead Times
Reduce your product development cycle by weeks—sometimes months—and bridge to production with injection-molded parts within days. Some injection molding orders can ship in as fast as 1 day.

Design for Manufacturing Feedback
Every quote includes real-time pricing and design analysis. We evaluate your 3D CAD and help identify any features that may pose challenges during the molding process such as difficult to machine undercuts and insufficient draft.

No Minimum Order Quantities (MOQs)
Procuring parts on demand, without MOQs, helps you manage market or demand volatility and provides a cost-effective source for bridge production, line-down emergencies, end-of-life production, or product customization.

Injection Molding Expertise
We'll work with you throughout the course of your project to help you quickly move from prototyping to production, including finishing options and inspection reporting.

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injection molding molds

Injection Mold Tooling Options and Quality Reporting

We have two unique offers to meet your needs wherever you are in the product lifecycle. Our prototype injection molding process helps you cut product development cycles by weeks—sometimes months—and bridge to production with injection-molded parts within days. Our On-demand Manufacturing process is designed to meet your production needs, and helps you qualify parts quickly to seamlessly transition into production with scientific molding, in-process CMM inspections with GD&T, and a full suite of secondary operations to make sure that your parts show up and perform as expected.

  Prototyping On-Demand Manufacturing
Objective

I need to validate my design at Protolabs speeds. I need the flexibility to economically iterate before production.

I have on-demand production needs at Protolabs speeds.

Best When
  • Completing design or material iterations, and assessing cost or manufacturability tradeoffs
  • Key focus is to reduce design risk, increase R&D productivity,  and iterate faster to reduce time to market
  • Typical Quantities <2,000
  • Design is finalized and run-to-run part consistency is critical
  • Key focus is to improve quality, reduce cost, and mitigate supply chain risk
  • Process development, qualification documentation, and mold capability information is required
Mold Cavities Single Single and multi-cavity
Mold Life Limited (guaranteed for at least 2,000 shots) Unlimited
Mold Storage Stored for 18 months of inactivity Stored for 3 years of inactivity
Mold Ownership Upon request Yes
Quality Documentation Quality Inspection Report (QIR) verifies Protolabs' manufacturing process controls
  • Scientific molding process development report
  • In-process CMM inspection of critical dimensions, including 9 GD&T symbols
  • Critical to Quality (CTQ) - identify up to five critical features or dimensions of importance
    • CTQ Partial FAI: 3-part dimensional first article inspection
    • CTQ DIR with Capability Study: 30-part dimensional capability study
Shared Features

Aluminum molds
Standard lead times as fast as 7 days
Tolerances of +/-0.003 in. plus resin tolerance (in./in.)
Set-up fees apply to each run 
Consultative Design Services (CDS)
Finishing Options
No minimum order quantities (MOQ)
Quick-turn shipping in as fast as 1 day