Titanium (Ti6Al4V) 3D Printing

Titanium is a lightweight metal with high strength and excellent corrosion resistance

titanium 3d printed part

Titanium (Ti6Al4V) is a workhorse alloy. Versus Ti grade 23 annealed, the mechanical properties of Ti6Al4V are comparable to wrought titanium for tensile strength, elongation, and hardness. Final parts built in Ti6Al4V receive vacuum stress relief application.

Primary Benefits​

  • High stiffness and strength relative to weight
  • High temperature and corrosion resistance

 


Design Guidelines for Titanium 3D Printing


   Normal Resolution High Resolution 
 Max Part Size 250 mm x 250 mm x 300 mm 71 mm x 71 mm x 80 mm
 Layer Thickness 30 microns 20 microns
 Minimum Feature Size 0.381 mm 0.153 mm

Tolerances: For well-designed parts, tolerances of ±0.076 mm plus ±0.0254 mm/mm can typically be achieved. Note that tolerances may change depending on part geometry.



Titanium (Ti6Al4V) Material Properties


 

Resolution Condition Ultimate Tensile Strength Yield Stress Elongation  Hardness
Titanium
(Ti6Al4V)
20 μm Stress Relieved 1055 Mpa 951 Mpa 15% 35 HRC
30 μm Stress Relieved 993 Mpa 855 Mpa 18% 33 HRC

Applications for 3D-Printed Titanium

Due to its light weight, high strength, and excellent high temperature and corrosion resistance, titanium is often used for aerospace, industrial, and medical applications. Common uses include:

  • Compressor blades and discs
  • Rings for jet engines
  • Airframe and space capsule components
  • Surgical instruments
  • Medical implants


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