Secondary Operations and Post-Processing Services

Choose from a wide selection of finishing capabilities to strengthen parts, improve cosmetic appearance, provide customization, and other benefits 

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Certifications & Compliance
ISO 9001:2015 | ISO 13485:2016 | AS9100D | ITAR

When designing parts, you may need to apply various finishing options after your parts are manufactured to improve mechanical properties, enhance surface finish, facilitate the assembly process, or further customize parts. Another benefit? You can streamline your supply chain— prototyping to production—through a single, digital manufacturing parts supplier. Here’s a look at what is available across molding, machining, sheet metal fabrication, and 3D printing.



Injection Molding

Mold Texturing
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Apply industry standard textures to a mold. With mold texturing you can expect the equivalent of a Mold-Tech finish.

 

Threaded Inserts
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We stock and install an assortment of commonly used standard inserts in UNF and metric sizes.

 

Pad Printing
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Transfer a two-dimensional image, like a company logo, onto a three-dimensional object. All
images are reviewed for size, color, and complexity restrictions.

 

Laser Engraving
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Laser engraving can be applied to the mold or directly to final parts for information such as logos
or part numbers. Laser engraving ensures crisp, consistent information on each part or
serialization.

 

Basic Assembly
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Basic assembly includes fastening molded parts together that we’ve manufactured and/or
applying of labels to individually bagged parts.

Part Cleaning
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Part cleaning is available through a trusted third party providing washing or deep cleaning of
parts by various methods, including ultrasonic cleaning, vapor degreasing, and ISO Class 7 clean
room and packaging.

 

Painting
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Lead time: 7+ business days. Required inputs:

  • CAD/part link with part quantity, material
  • Area(s) to be painted
  • Plugging/masking requirements
  • Paint color/Pantone number and finish
UV Part Printing
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Transfer a full color two-dimensional image, like a company logo, onto a three-dimensional
object. All images are reviewed for size, color, and complexity restrictions.

 


Get more information at our post-processing for injection molding hub.




CNC Machining & Sheet Metal Fabrication

Plating
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  • Anodizing
  • Chromate
  • Gold 
  • Silver
  • Nickel
  • Tin
  • Zinc
  • Passivation

 

Powder Coating
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Add color powder coating to parts to improve cosmetics and durability.

 

Wet Paint
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A liquid coating is applied to your part to provide an aesthetically appealing finish. The process is
offered in virtually any color and is commonly paired with a primer layer to improve
paint adhesion and durability.

 

Bead Blasting (Machining Only)
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Light bead blast to provide uniform finish and light texture.

 

Part Marking
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  • Engraving
  • Machine Engraved Backfill
  • Silk Screening
  • Ink Stamp

 

Press Fit Hardware Installation
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Incorporate off-the-shelf hardware components to facility assembly.

 

Part Assembly Welding and/or Hardware (Sheet Metal Fabrication Only)
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Typically, sheet metal parts attach to other parts as part of an assembly. Making that happen is the job of specialized hardware. Whether you want to extend the life of your part, make it aesthetically pleasing, or ensure structural integrity of your assembly, it’s all about the finishing.

 


Get more information at our post-processing for CNC machining hub and sheet metal fabrication hub.




3D Printing

Clear Coating
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Clear coating is available and commonly applied to parts to create a clear cosmetic finish.
Painting is also possible on 3D-printed parts. Some sanding and polishing will be needed to make
the surface smooth, after which the part can be masked off and painted with whatever colors you
like—just send the Pantone numbers with your design upload, together with a CAD model
indicating which color goes where. The parts are sprayed with an automotive-grade paint. Soft-
touch painting is also available.
Plating
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Plating on 3D-printed parts increases strength and durability of plastic parts. Electroless nickel
plating is a great way to mimic a cast aluminum or magnesium part for light-weighting purposes.

 

Dyeing
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Dyeing of stereolithography (SLA), selective laser sintering (SLS), Multi Jet Fusion (MJF), and
PolyJet parts is possible at Protolabs. SLA parts can be dyed black, green, red, blue, or yellow.
The finished parts are simply bathed in hot dye for a short while for a consistent color. This
option is one of the fastest, lowest-cost ways to make printed parts cosmetically appealing.
There’s no chance of masking off certain areas like there is with painting, but for SLA, SLS, MJF,
and PolyJet parts, especially those made of translucent acrylic or polycarbonate-like materials,
this is often an excellent option.

 

Decaling
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Decaling provides a great way to attach company logos, safety warnings, and other graphic to
increase cosmetics or functionality. We don’t supply these products, but can apply them for you.
Note that adhesive and thermal-transfer decals won’t stick to the rough surface typical of some
3D-printed parts, making sanding or otherwise smoothing of the target surface a prerequisite to
decal application.

Texturing
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Texturing improves the finish of 3D-printed parts by making them less slippery, improves
ergonomics, and enhances cosmetic appearance. When prototyping 3D-printed parts that will
later be injection molded, it’s possible to apply a spray texture to mimic a Mold-Tech brand-like
finish used in many mold cavities. This same technique can be used to apply a soft-touch paint or
urethane clear coat to a 3D-printed part, a process that also improves weather and sun
resistance on the UV-curable materials used with SLA.

 

Polishing
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Polishing is possible on 3D-printed parts to create a high-quality finish. Again, some level of
smoothing is needed to apply paint and decals, but highly cosmetic surfaces can be taken even
further. If this is a requirement, you’ll need to identify your finish expectations on your part with
a drawing or screenshot.

 

Heat Treating
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Heat treating metal parts built with direct metal laser sintering (DMLS) eliminates heat-induced
stress and potential warping. It’s also used to harden DMLS metals, strengthen them, make them
less prone to cracking and fatigue, or make them more pliable. If you’re looking for an extremely
tough and hardened 3D-printed metal, stainless steel 17-4 PH is a solid option.

Secondary Machining
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Secondary machining is available for both metal and polymer materials if a more accurate,
smooth surface is required outside of our standard offering. We also offer other high-requirement
operations for our parts including boring or reaming tight tolerance holes and tapping those
which require threads that cannot be printed. Depending on the material, we possess the ability
to place inserts into parts through either heat- staking or gluing into place.

 


Get more information at our post-processing for 3D printing hub.