The Upload

Design strong sheet metal parts that incorporate hardware while maintaining structural integrity

Precision in sheet metal parts is possible, but it takes knowing some important design guidelines to get the parts you want. Fundamental to that is understanding tolerance.

Notches and tabs are two sheet metal design strategies that can help you in more ways than you might initially think. Designing them properly is key.

We often see designs come to us that don’t include bend relief. To ensure that we can successfully create your part, we add relief to your design.

Despite their widely varying applications, many electronic devices have at least one thing in common—the circuit boards and other components that make them work are all in an enclosure.

When it comes to getting a fabricated sheet metal part that is consistent with a complex set of technical requirements, ensuring that a supplier has all the necessary information to generate an accurate quote is the first (and most important) hurdle to cross.

Finishing options for sheet metal vary depending on your needs. For instance, are you looking for an aesthetically pleasing part, a part that needs to withstand environmental challenges and wear, or are you testing overall functionality?

If you’ve worked with us in the past for your sheet metal parts, you know that we’re all about efficiency–getting your quick-turn parts to you…well, quickly. There are a handful of design best practices our customers can keep top of mind to ensure a smooth process from design upload to the moment you have your finished part in hand. Here are some sheet metal design elements and features we love to see.

Cutting corners isn’t always a bad thing when it comes to sheet metal parts. Design elements that round or bevel corners, such as chamfers and radii, not only add aesthetic value, but also provide improved safety for end users.

Perennial fan-favorite, DUCK!, is ready to take on foes large and small, this winter on The Discovery Channel’s popular program, BattleBots. Powered by Protolabs, the wily veteran of several seasons has some great new features in version 3.0.